Hi CM099,
Just got back home and saw your post.
My club managed a large around the wall layout in a children's hospital. We had the following problems.
TRACK
We used brass track and it required monthly cleaning. We used a track cleaning car and also plain old elbow grease. When we first started we found that the track needed to be absolutely tightly connected in order to make proper electrical continuity which caused problems like you described. We ended up using track clamps. We found that our curved sections wore heavily and had to be replaced every three to six months. The Bachmann steel track you have was designed for small circle of track like that which came with the set, and not for the way you are using it. It can be hard to keep the connections tight, which will cause many problems.
POWER
We used a 10AMP power supply and set it up so that the train could be started up by a button at floor level which when pressed allowed the train to run for 10 minutes and then stop. We ran track connectors every 20 feet which helped immensely keeping things running well. The Bachmann Power supply which came with your set is only 1 AMP and was not designed for 60 feet,so a larger power supply is in order. Shop around for a power supply that is 5 to 10 Amps, You do not need a high end power supply.
LOCOMOTIVES
We started out using LGB and Bachmann Steam locomotives, but they required lots of maintenance. Wear on running gear(siderods) and wheels on them led us to switch to using diesel locomotives. The diesels we used were LGB F Units and USA Trains F units and GP-7's. Maintenance on the diesels was very simple. We did find that that the rubber traction tires wore out very quickly and so replaced those axles with the solid metal wheels. We found USA Trains was great with parts and quickly filled orders. The diesel (both LGB and USAT)wheels did wear out and about every four months or so and had to be replaced. We kept USA trains geared axles in stock ready for any emergency. LGB parts were difficult to obtain back the so we shifted locomotives primarily to the USA Trains locomotives. Replacement of wheels on locomotives was simple remove the truck covers pop out the old ones and pop in the new. We used the lithium hobby grease and applied it liberally to the gears. With the Bachmann 4-6-0 I always recommended using replacement chassis when required by extensive use, but Bachmann is now running out of them. Since a Christmas theme is important to you, USAT made a Christmas theme diesel as did other makers.
ROLLING STOCK
We used Bachmann, LGB, AristoCraft, and USA Trains rolling stock and all preformed well. We used metal wheels on rolling stock and the horn hook couplers. The couplers worked flawlessly. Wheels did wear out and all rolling stock wheels were inspected monthly, and replaced as needed. We did keep metal wheelsets in stock for this purpose. We used Bachmann and USA Trains wheel sets because both companies were quick to fill orders. During inspection each wheel set was cleaned using Qtips dipped in mineral spirits. Each car was also dusted off using a commercial product sprayed on the cloth. Q tips were used to get at the tight spots on the cars.
Well I have droned on for far to long, and will close now wishing you the best of luck with your layout!
Loco Bill
Just got back home and saw your post.
My club managed a large around the wall layout in a children's hospital. We had the following problems.
TRACK
We used brass track and it required monthly cleaning. We used a track cleaning car and also plain old elbow grease. When we first started we found that the track needed to be absolutely tightly connected in order to make proper electrical continuity which caused problems like you described. We ended up using track clamps. We found that our curved sections wore heavily and had to be replaced every three to six months. The Bachmann steel track you have was designed for small circle of track like that which came with the set, and not for the way you are using it. It can be hard to keep the connections tight, which will cause many problems.
POWER
We used a 10AMP power supply and set it up so that the train could be started up by a button at floor level which when pressed allowed the train to run for 10 minutes and then stop. We ran track connectors every 20 feet which helped immensely keeping things running well. The Bachmann Power supply which came with your set is only 1 AMP and was not designed for 60 feet,so a larger power supply is in order. Shop around for a power supply that is 5 to 10 Amps, You do not need a high end power supply.
LOCOMOTIVES
We started out using LGB and Bachmann Steam locomotives, but they required lots of maintenance. Wear on running gear(siderods) and wheels on them led us to switch to using diesel locomotives. The diesels we used were LGB F Units and USA Trains F units and GP-7's. Maintenance on the diesels was very simple. We did find that that the rubber traction tires wore out very quickly and so replaced those axles with the solid metal wheels. We found USA Trains was great with parts and quickly filled orders. The diesel (both LGB and USAT)wheels did wear out and about every four months or so and had to be replaced. We kept USA trains geared axles in stock ready for any emergency. LGB parts were difficult to obtain back the so we shifted locomotives primarily to the USA Trains locomotives. Replacement of wheels on locomotives was simple remove the truck covers pop out the old ones and pop in the new. We used the lithium hobby grease and applied it liberally to the gears. With the Bachmann 4-6-0 I always recommended using replacement chassis when required by extensive use, but Bachmann is now running out of them. Since a Christmas theme is important to you, USAT made a Christmas theme diesel as did other makers.
ROLLING STOCK
We used Bachmann, LGB, AristoCraft, and USA Trains rolling stock and all preformed well. We used metal wheels on rolling stock and the horn hook couplers. The couplers worked flawlessly. Wheels did wear out and all rolling stock wheels were inspected monthly, and replaced as needed. We did keep metal wheelsets in stock for this purpose. We used Bachmann and USA Trains wheel sets because both companies were quick to fill orders. During inspection each wheel set was cleaned using Qtips dipped in mineral spirits. Each car was also dusted off using a commercial product sprayed on the cloth. Q tips were used to get at the tight spots on the cars.
Well I have droned on for far to long, and will close now wishing you the best of luck with your layout!
Loco Bill