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Discussion Boards => N => Topic started by: BoyREB on September 12, 2015, 01:21:57 PM

Title: Convert New K4 to DC
Post by: BoyREB on September 12, 2015, 01:21:57 PM
I have a new PRR K4 that I'd like to convert to straight DC (for the time being) by removing the DCC board and replacing it with a blanking plug.  Does anyone know where I can get one to fit.  I'd rather not solder jumper wires to the main board.  I know this engine should run OK with DC but I have a MRC Tech 3 Model 9000 power pack and the on-board DCC doesn't like the TAT IV throttle pulses.  Thanks.
Bob.
Title: Re: Convert New K4 to DC
Post by: gatrhumpy on September 12, 2015, 03:13:39 PM
If Bachmann doesn't have the jumper plugs, you'll have to solder ones yourself.
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 13, 2015, 10:48:33 AM
I'm willing to do that, but what kind of plug do I need and where can I get it?
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 13, 2015, 12:27:17 PM
I have some new input on this topic.  I received a suggestion that I try a different throttle.  I have a Bachmann Acela set that came with a Bachmann DC throttle that was never used. I took it out of it's original packaging and swapped out my MRC throttle and guess what.  As soon as I plugged in the power pack my K4 took off at about 200 miles an hour.  The position of the speed control was set at zero and the direction switch made no difference.  As soon as it was plugged in the engine took off always in the same direction.  I then put the Acela power car on my test oval and it did exactly the same thing as did my HHP-8.  All three engines did the same thing.  The Bachmann DC throttle must be bad I guess.  No joy in Mudville today.  The K4 looks pretty in my display cabinet though.   
Title: Re: Convert New K4 to DC
Post by: brokemoto on September 13, 2015, 08:58:27 PM
You might try going to Fee Pay and buying a DC power pack there.   The MRC 1300, 1370, and 1400 are all good, inexpensive power packs.   If you can find a 2400, it has an ON-OFF pulse switch, so that you can run it on straight DC (or as "straight" as rectified DC can be).   The 2800, which is a  dual-control, is allright, as well.   The 1300 and 1370 have a discreet pulse, so the B-mann locomotives with factory DCC will operate acceptably on them.  I have no experience with the 1400.  The Bachmann locomotives with factory DCC will operate acceptably on the 2800 as well as the 2400, pulse ON or OFF, on the latter.

Most of the Bachpersonn locomotives with factory DCC will operate acceptably on the 2500, but I have seen some do some funny things on it.  The 2500 has a stronger pulse than does the others.

B-mann used to sell DC power packs under its SPECTRUM line that had built-in pulse that you could not turn off, but it appears that they have discontinued those power supplies.  The only experience that I had with any of those was one hobby store that had one as its test track power supply.  It seemed to be allright, although when operating a locomotive on a test track, the only thing that you are trying to learn is if it does run.  B-mann does sell the trainset power pack, but, while it is certainly better than most trainset power packs of the past, it is not the best.  I do have experience with it.

Kato sells a power pack that is set up similar to B-mann's power pack.  It has no pulse.  I am somewhat less-than-impressed with it, as well.

If there is an upcoming show in your area, you might try there and see if you can get a good price on an MRC.  I would pay no more than twenty dollars for a used one--and it would have to be a really good used power supply.  New, they can go for anything from twenty-five to fifty-five dollars.
Title: Re: Convert New K4 to DC
Post by: RGW on September 13, 2015, 09:57:20 PM
I run Dual mode DCC locos on my Dc layout with no problem  Y3 with sound,Bachmann 2-10-2,2-6-0,4-6-0. I use MRC control master 20 ? forget the name.and other MRC tech2s with pulse off buttons and have used the Kato and bachmann controlers with no problems.

One thing to note sound equipped take more valtage to start. My walthers Y3s do start up( begin sound.lights) until about 7 volts and will not move until the voltage is a little higher yet. 
Title: Re: Convert New K4 to DC
Post by: richardl on September 13, 2015, 10:27:43 PM
Quote from: BoyREB on September 13, 2015, 10:48:33 AM
I'm willing to do that, but what kind of plug do I need and where can I get it?

A different throttle would be the way to go but here is a 4-6-0 decoder to give you an idea of what is needed to convert to DC. Your loco probably has a different decoder setup.

http://www.bachmanntrains.com/home-usa/dwg/dwgs/N_BALDWIN_4-6-0_EXPLODE_DRAWING_N514X_(1).pdf

Bachmann has a bad habit of pulling diagrams from their site. Really wish they would not do that.
I checked HO Seeker for Bachmann but that site only has HO scale.

Rich
Title: Re: Convert New K4 to DC
Post by: gatrhumpy on September 14, 2015, 06:42:08 AM
Why not get a cheap DCC system like Bachmann's?
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 14, 2015, 11:08:21 AM
Thanks for all the replies.  Still didn't the info on the blanking plug I need though.  I did mention that I was using the MRC throttle on my TEST oval.  What I didn't mention is that my layout has 48 blocks and 32 Oak Tree Systems RCI throttles with feedback and block occupancy detectors.  Each engine has a profile with horsepower, speed profiles, fuel supply, etc.  have a complete working signal system that controls the block speeds and over 300 points of digital output controlling lights and sound effects.  All of which are managed by Railroad & Company Train Controller software running on my computer.  I would have to give up much of that up in order to get that one engine to work.  I think that the price performance aspect wouldn't make sense.  One other thing, what about my other 26 steam locomotives (many of which are Key Imports brass). Several of my engines have been fine tuned by the Starmans brothers.  Their work is truly amazing and when they're done an engine runs like a fine Swiss watch.  Also what about my 62 other deisel engines and 17 Electric locomotives? All of which would have to be converted to DCC.  I wonder what that would cost.  All I really want is the info on the blank plug I can order from Digi-Key once I know the pin spacing. I'd rather not take my engine's tender apart to measure the pins without having the plug on-hand. I guess I'll try to talk to a technician at Bachmann they may know what I need to order. Thanks again for the suggestions. 
Title: Re: Convert New K4 to DC
Post by: Mike C on September 14, 2015, 11:23:53 AM
 If the K4 is anything like the Berk , all the electronics are pretty much hard wired into the tender . There isn't any plug . The only way will be to rewire the whole tender , I think .  I don't have one yet , and the Spookshow.net review hasn't been posted yet , so I'm making an educated guess here .  Mark at Spookshow.net should have his review posted in a day or so though .
Title: Re: Convert New K4 to DC
Post by: spookshow on September 15, 2015, 08:38:16 AM
The tender is set up exactly like the Berk (sound decoder plugged into a parallel 9-pin connector on top of the tender PC board). As for what sort of "dummy/jumper" plug you'd use to run without a decoder (or if such a thing even exists), I have no idea . There isn't anything in the instructions about running without a decoder.

(http://www.spookshow.net/loco/files/bachk4mech2.jpg)

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 15, 2015, 09:46:28 AM
Thanks for the picture Mark.  I was hoping the DCC decoder was "plugged" in to the main board and not soldered in as indicated by a previous post.  The wiring diagram that came with the engine indicates which wires I need to run to power the motor and lights once the decoder is removed.  (Yes of course I'll make sure there is a current limiting resistor to protect the headlight  LED) so I'm getting closer.  It's obvious that the commonly used 0.100" perfboard spacing pin plug won't work - too big.  I'll take the tender shell off today and measure the pin spacing.       
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 15, 2015, 10:12:37 AM
Mark. One more thing.  I removed the two small screws just behind the front tender truck and the front of the tender shell is now loose but the rear of the shell still seems attached.  The truck bolster screws don't look like they are the problem and the coupler is still attached in your picture so it can't be that screw. I don't want to force things and I don't see any other screws.  What next? 
Title: Re: Convert New K4 to DC
Post by: spookshow on September 15, 2015, 11:18:26 AM
All I did was remove the two screws you mentioned and the shell came right off.

FYI, here's what the decoder connects to -

(http://www.spookshow.net/loco/files/bachk4mech5.jpg)

Unfortunately, the Digitrax DHDP dummy plug is also a male (pinned) connection, so it wouldn't work here. If there's such a thing as a 9-pin wiring harness with two female ends, you could use that to connect the dummy plug to the tender PC board. But absent that, it looks like a solder job.

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: spookshow on September 16, 2015, 07:46:10 AM
Correction on removing the tender shell - turns out there are a couple of clips on the back end of the shell that hook into the chassis. So, lift the front of the shell up first and then wiggle the clips loose. I guess I must've done this accidentally when I removed the shell since I didn't even notice the clips until putting the shell back on.

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 16, 2015, 10:00:39 AM
Mark, that did it! Thanks for the second post.  I was afraid to continue to pry off the shell for fear of breaking something.  Pulling the chassis forward unlocked the rear tabs.  Decoder unplugged easily.  Female-socket blanking plug-in board (pre-wired) is on it's way from Tony's Train Exchange thanks to Eric one of their technicians and his persistence.  I'll post an  update when it arrives.
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 20, 2015, 02:44:10 PM
The plug arrived from Tony's yesterday and as promised I am posting the results.  The plug they sent was supposed to be a female but in fact it is a male shrouded in a guide making it look like a female.  The pin spacing is close but not exact, so no joy in Mudville.  I'll keep trying and post if any new news.
Bob
Title: Re: Convert New K4 to DC
Post by: spookshow on September 20, 2015, 05:21:54 PM
It'd be helpful to know which pins on the tender PC Board need to be jumpered for DC operations. Bachmann didn't provide that information in the instructions, but I assume it's an NMRA standard and is documented someplace.

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 21, 2015, 02:49:01 PM
Thanks Mark,
I used the diagram that came with the locomotive (back page - lower left corner).  I jumpered pins 2 & 3 and pins 8 & 7 using little PC option jumper pins and voila! It runs nicely.  Now if I can find out if the headlight has the current limiting resistor incorporated to the little PCB in the front of the engine as shown in your excellent write up on your Spookshow page or will I have to add one in my little jumper config.
Bob
P.S. You might get a kick out of a project Hans Starmans did for me using one of my old Aurora Trix (yes an original Trix postage stamp trains - I saved it in the box since 1969 because it ran like c**p).  We converted it to a L1 using the K4 shell and the mechanism from a Kato Mikado.  It runs like a dream and pulls well.
Title: Re: Convert New K4 to DC
Post by: spookshow on September 21, 2015, 03:47:51 PM
Good grief, I must be blind - I totally missed that diagram in the instructions.

I'll take a picture of the LED board and post it.

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 21, 2015, 05:16:24 PM
I changed the jumper plugs to a couple of plug connectors I got from Hong Cong that are exact pin fits.  I ordered a bunch them for my signals so they would be plugable and had some extras.  I'll send a picture or so to help any other wayward DC souls like me and if anyone wants to do the same thing, I'll post where I got them.  BTW, the engine now runs like a good DC runner but still needs some break in - running on my test oval now.  I see where the  funny "hitching" came from in DCC mode - there is a slight "bind" at slow speed - I hope a after a "break-in" period it will work out . .  More importantly though, where is the headlight LED current limiting resistor?  I called Bachmann and am awaiting a reply.  Thanks for everyone's help.
Bob 
Title: Re: Convert New K4 to DC
Post by: spookshow on September 21, 2015, 05:40:58 PM
Does this help?

(http://www.spookshow.net/loco/files/bachk4led.jpg)

Incidentally, thanks for trailblazing this. I'm sure there are many who will be walking this path.

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 22, 2015, 08:59:01 AM
Looks like 4 blobs of solder, three wires and a surface mount LED - no resistor (unless it too is surface mount and hidden under one of the wires covering the bottom (in the picture) part of the LED trace but I don't think so.  I'll add a 470 ohm resistor to my little jumper configuration and connect the headlight wire (pin 4) through it to the minus jumper.  I'll let you all know how things work out later this afternoon.
Bob
Title: Re: Convert New K4 to DC
Post by: spookshow on September 22, 2015, 09:26:31 AM
Nope, just the four wires and the LED. So, you think the resistor is on the decoder and not on the tender PC board?

Thanks,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 24, 2015, 01:19:14 PM
 As far as getting the headlight to work via straight DC, I'm still not sure where the LED current limiting resistor is.  This is what I have managed to find out though. Pin 2 on main PCB plug goes to pin 6 on the engine plug and then to point R on the headlight LED board. Pin 3 on the main PCB plug goes to pin 5 on the engine plug and then to motor +. Pin 4 & 6 on the main PCB plug goes to circuitry on the PCB (possibly the electrical noise reduction circuitry). Pin 5 on the main PCB plug goes to pin 4 on the engine plug and then on to the + point on the LED PCB.  It is still a mystery because it is listed as "+3.3V B+ Common".  My guess is it is power to the DCC board. I may have to isolate Pin 3 on the engine plug from the main PCB as it goes to the - point on the LED PCB but I don't know where it goes to on the main PCB and I can't see the trace.  Pin 7 on the main PCB goes to pin 2 on the engine plug and then on to motor -.  Pin 8 on the main PCB plug goes to pin 1 on the engine plug and then on to the L point on the LED PCB. My next step is to insert a 1K resistor in the engine plug pin 3 circuit. I'll post the results (and whatever else I discover along the way).
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 26, 2015, 02:07:31 PM
As promised, I am posting the results of my straight DC conversion plug efforts and directional headlight quest.  It is now working on my test oval with my pulsed DC throttle.  I was able to achieve almost all of my objective (which was to come up with a plugable connector that allows an easy swap between straight DC and the original DCC decoder).  A minor exception is that I had to solder a tiny wire to the solder pad of the pin 4 engine plug receptacle on the main PCB.  I could have soldered a mail pin from my connectors and then the whole adapter would be instantly swappable but it's running and I don't want to mess with success.  So in conclusion, pins 2,3 & 5 on the main PCB need to be jumpered together.  Piins 7 & 8 on the main PCB need to be jumpered together and a current limiting resistor (I used a 1K ohm) needs to be connected to that jumper (I soldered it) and then the other end of the resistor needs to be connected to the pin 4 addition to the engine connector plug.  I would recommend the connector pin approach to keep everything plugable.  One note though.  The pins on the engine plug are numbered in reverse from the Main PCB numbering from the wiring diagram that comes with the engine.  If you position the engine so the PCB lines up with the diagram, the engine plug (on the right) pins are numbered bottom to top., so pin 4 is the 4th one up from the bottom.  Good luck all!   
Title: Re: Convert New K4 to DC
Post by: spookshow on September 26, 2015, 07:40:59 PM
A picture or two would be great!  ;D

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: BoyREB on September 27, 2015, 01:32:03 PM
OK I took some pictures.  They are not as good as Mark's but should be good enough to give everyone an idea of what the mods look like.  One change since the last post.  I decided to add the pin to the #4 engine plug solder pad on the main PCB so the whole modification is pluggable for easy backward compatibility ...or forward compatibility depending on your perspective :-) .  I also took a picture of the diagram with my mods and the jumpers I used. Using the lowest resolution on my camera, I was able to get the pictures down to 212kb - still way to large to attach here.  Any suggestions would be helpful as I've never posted pictures before.
Title: Re: Convert New K4 to DC
Post by: Hunt on September 27, 2015, 06:44:21 PM
Quote from: BoyREB on September 27, 2015, 01:32:03 PM
OK I took some pictures.   . .  .  I also took a picture of the diagram with my mods and the jumpers I used. Using the lowest resolution on my camera, I was able to get the pictures down to 212kb - still way to large to attach here.  Any suggestions would be helpful as I've never posted pictures before.

The Attach: feature cannot be used.

To post a picture in this forum it has to reside (stored) in a URL registered site. Some people are uploading to their account on Photobucket   http://photobucket.com/

The Photobucket Direct link to the image placed between between SMF Bulletin Board Code Image Tags is used to post a picture (image) on this forum.


This example,  is one of jonathan's images stored on Photobucket.

To post

(http://i642.photobucket.com/albums/uu146/jsnvogel/Rolling%20Stock/DSCN0555-1.jpg)




Uses





[img]http://i642.photobucket.com/albums/uu146/jsnvogel/Rolling%20Stock/DSCN0555-1.jpg[/img]



Title: Re: Convert New K4 to DC
Post by: spookshow on September 28, 2015, 07:56:36 AM
Thanks, Bob. Here's your picture -

(http://www.spookshow.net/loco/files/bachk4tendermod.jpg)

For future reference, I also added your picture and instructions to my review page -

http://www.spookshow.net/loco/bachk4.html (http://www.spookshow.net/loco/bachk4.html)

Cheers,
-Mark
Title: Re: Convert New K4 to DC
Post by: rf16rnc on October 17, 2015, 10:41:29 PM
I have the  new K4. I had a problem with it running only in reverse using an MRC tech 4 360 (DC) or Tech 2 2500 (DC) Pack . Sent it to Bachmann for repair. Bachmann stated, "the K4 will not run on pulse DC packs, must use straight non pulse DC."  I triad a Bachmann power pack. It worked great. Have since prchased DCC system.
It runs much better.